電磁加(jia)熱器的安(an)裝(zhuang)及調試：電磁加(jia)熱器的安(an)裝(zhuang)及調試比較簡單：

1、改造(zao)之前，先把設備接線情況理下，拍照，做記號（以備恢復原狀）。

2、確定控制板或電柜安裝(zhuang)位置，以便于(yu)確定高溫線引線長(chang)度。定要跟工(gong)廠電工(gong)或班交流，確認。

3、拆線(xian)圈(quan)測量功(gong)(gong)率， 數據要準。 來確定安裝功(gong)(gong)率。可(ke)以結(jie)合工廠電工，這也要拍照，留原始記錄。

4、量炮筒(tong)周(zhou)長， 確(que)定(ding)保溫棉(mian)尺(chi)寸，黃(huang)蠟板尺(chi)寸，黃(huang)蠟板預留探頭孔，孔尺(chi)寸要準，確(que)定(ding)每(mei)個溫區(qu)長度，固定(ding)。

5、確定高溫線長(chang)度(du)，繞(rao)制(zhi)。 要求美觀。整齊。包(bao)括間距大小控(kong)制(zhi)， 松(song)緊控(kong)制(zhi)。 繞(rao)完后測量(liang)電感量(liang)大小。 注(zhu)意儀表(biao)量(liang)程。

6、接(jie)線。確認以前斷路器(qi)電流表量程，過小要換掉(diao)。先分別(bie)測(ce)(ce)(ce)試，測(ce)(ce)(ce)電壓(ya)，電流是否正常。有問題解決， 沒問題后在整(zheng)機(ji)測(ce)(ce)(ce)試。

7、 整理，清理現場。要求利索整潔。

電磁加(jia)熱器操作步驟簡介：

1、顯示(shi)界面：手動(dong)操作(zuo)的情況(kuang)：啟(qi)動(dong)時：先啟(qi)動(dong)水(shui)泵(beng)，再(zai)啟(qi)動(dong)加熱；停(ting)止時：停(ting)止加熱，再(zai)停(ting)止水(shui)泵(beng)。

2、操作(zuo)畫面：自動(dong)和手動(dong)兩(liang)個模式，可(ke)以根據(ju)實(shi)際情(qing)況切換；6個溫度區可(ke)以根據(ju)實(shi)際情(qing)況設定(ding)溫度。當前值為傳(chuan)感器側出(chu)的實(shi)時值。

3、運行設(she)置：此界面是在自動模式下的(de)工作狀(zhuang)態。每(mei)周7天(tian)，每(mei)天(tian)4個時間段，根據實(shi)際情況設(she)定（設(she)置此界面，運行界面需調為手動模式）。

4、電(dian)磁(ci)加熱器(qi)：該界面可“運行”和“停(ting)止(zhi)”電(dian)磁(ci)加熱器(qi)，同(tong)時可以觀(guan)察(cha)加熱器(qi)的實時參數6曲(qu)線(xian)。該界面主要觀(guan)察(cha)6個溫度的曲(qu)線(xian)圖，同(tong)時也可以插(cha)上(shang)U盤導出各個溫度段的參數，放于電(dian)腦上(shang)打印(yin)或是觀(guan)看。

5、儀表配(pei)置：主要是(shi)觀看(kan)本屏的些數據，未(wei)經(jing)設備廠的協助下不可隨意更(geng)改參數。

電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)器(qi)的(de)(de)耗(hao)電(dian)(dian)(dian)(dian)情況是(shi)(shi)(shi)(shi)怎樣(yang)的(de)(de)？工(gong)(gong)作(zuo)原(yuan)理(li)是(shi)(shi)(shi)(shi)把220V或者380V交(jiao)流(liu)(liu)(liu)電(dian)(dian)(dian)(dian)，整流(liu)(liu)(liu)后(hou)轉換成(cheng)直(zhi)(zhi)流(liu)(liu)(liu)電(dian)(dian)(dian)(dian)，再(zai)將直(zhi)(zhi)流(liu)(liu)(liu)電(dian)(dian)(dian)(dian)進行濾波(bo)，利(li)用IGBT或者可(ke)控硅再(zai)將直(zhi)(zhi)流(liu)(liu)(liu)變成(cheng)交(jiao)流(liu)(liu)(liu)，在感(gan)應(ying)線(xian)圈內(nei)產生高頻(pin)磁(ci)力線(xian)，是(shi)(shi)(shi)(shi)感(gan)應(ying)線(xian)圈內(nei)導體工(gong)(gong)件表面產生渦流(liu)(liu)(liu)依靠自生內(nei)阻發(fa)熱(re)(re)(re)(re)(re)。電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)器(qi)工(gong)(gong)作(zuo)中(zhong)當(dang)溫(wen)(wen)度(du)沒達(da)到設(she)置的(de)(de)溫(wen)(wen)度(du)時，電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)器(qi)就(jiu)(jiu)(jiu)會(hui)直(zhi)(zhi)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)，當(dang)達(da)到了(le)預設(she)的(de)(de)溫(wen)(wen)度(du)以后(hou)電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)器(qi)就(jiu)(jiu)(jiu)停止(zhi)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)了(le)，也(ye)就(jiu)(jiu)(jiu)不再(zai)耗(hao)電(dian)(dian)(dian)(dian)了(le)。電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)器(qi)每個小時的(de)(de)耗(hao)電(dian)(dian)(dian)(dian)量多少與電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)器(qi)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)的(de)(de)時間(jian)長短(duan)有(you)關(guan)。電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)器(qi)剛工(gong)(gong)作(zuo)是(shi)(shi)(shi)(shi)滿功率，加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)溫(wen)(wen)度(du)了(le)，就(jiu)(jiu)(jiu)是(shi)(shi)(shi)(shi)工(gong)(gong)作(zuo)會(hui)，停會(hui)。總體上來(lai)說，電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)器(qi)耗(hao)電(dian)(dian)(dian)(dian)量是(shi)(shi)(shi)(shi)很小的(de)(de)，因為(wei)電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)器(qi)不是(shi)(shi)(shi)(shi)直(zhi)(zhi)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)工(gong)(gong)作(zuo)的(de)(de)，而是(shi)(shi)(shi)(shi)有(you)間(jian)隙的(de)(de)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)的(de)(de)，先是(shi)(shi)(shi)(shi)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)，然后(hou)達(da)到溫(wen)(wen)度(du)后(hou)就(jiu)(jiu)(jiu)停止(zhi)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)，之后(hou)就(jiu)(jiu)(jiu)開始保(bao)溫(wen)(wen)工(gong)(gong)作(zuo)，直(zhi)(zhi)到溫(wen)(wen)度(du)沒達(da)到預設(she)的(de)(de)溫(wen)(wen)度(du)后(hou)再(zai)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)下，整體上來(lai)講，電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)器(qi)并不是(shi)(shi)(shi)(shi)直(zhi)(zhi)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)耗(hao)電(dian)(dian)(dian)(dian)的(de)(de)，所以也(ye)是(shi)(shi)(shi)(shi)比較省電(dian)(dian)(dian)(dian)的(de)(de)個原(yuan)因。同時因為(wei)料筒上還包有(you)層保(bao)溫(wen)(wen)棉(mian)，能(neng)起到保(bao)溫(wen)(wen)和隔(ge)熱(re)(re)(re)(re)(re)的(de)(de)效果，那(nei)么(me)熱(re)(re)(re)(re)(re)量就(jiu)(jiu)(jiu)不會(hui)損失(shi)掉了(le)，那(nei)么(me)能(neng)夠持續(xu)恒溫(wen)(wen)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)的(de)(de)時間(jian)就(jiu)(jiu)(jiu)越(yue)長了(le)。耗(hao)電(dian)(dian)(dian)(dian)量也(ye)就(jiu)(jiu)(jiu)越(yue)小了(le)。通(tong)過上述對電(dian)(dian)(dian)(dian)磁(ci)感(gan)應(ying)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)器(qi)改造時所配功率的(de)(de)介紹，我們可(ke)以了(le)解電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)器(qi)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)的(de)(de)時間(jian)越(yue)短(duan)那(nei)么(me)耗(hao)電(dian)(dian)(dian)(dian)量就(jiu)(jiu)(jiu)越(yue)小，反之電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)器(qi)加(jia)(jia)(jia)(jia)(jia)(jia)(jia)熱(re)(re)(re)(re)(re)的(de)(de)時間(jian)越(yue)長，耗(hao)電(dian)(dian)(dian)(dian)量就(jiu)(jiu)(jiu)越(yue)大。

電(dian)(dian)(dian)磁加熱(re)器(qi)(qi)的(de)(de)(de)溫(wen)(wen)(wen)度(du)調(diao)節(jie)不準是(shi)(shi)怎么回事？ 電(dian)(dian)(dian)磁加熱(re)器(qi)(qi)系統包括電(dian)(dian)(dian)磁加熱(re)控(kong)制(zhi)器(qi)(qi)和電(dian)(dian)(dian)磁加熱(re)圈這(zhe)兩部分，每(mei)個行業中對(dui)于(yu)溫(wen)(wen)(wen)控(kong)的(de)(de)(de)要(yao)(yao)求都(dou)不樣(yang)，下(xia)面就(jiu)(jiu)來介紹電(dian)(dian)(dian)磁加熱(re)器(qi)(qi)如何達到精確(que)是(shi)(shi)溫(wen)(wen)(wen)控(kong)效果?塑(su)料行業中加熱(re)器(qi)(qi)，重要(yao)(yao)指標就(jiu)(jiu)是(shi)(shi)保證機器(qi)(qi)各溫(wen)(wen)(wen)區(qu)的(de)(de)(de)溫(wen)(wen)(wen)度(du)精確(que)性，各種塑(su)料原(yuan)料對(dui)于(yu)溫(wen)(wen)(wen)度(du)的(de)(de)(de)敏(min)感性雖然不樣(yang)，但(dan)在生產(chan)過(guo)程(cheng)中對(dui)于(yu)溫(wen)(wen)(wen)度(du)精確(que)性的(de)(de)(de)要(yao)(yao)求都(dou)比較(jiao)高(gao)(gao)，很(hen)多塑(su)料產(chan)品(pin)要(yao)(yao)求溫(wen)(wen)(wen)度(du)不能超(chao)過(guo)±5℃，因此，很(hen)多種類的(de)(de)(de)塑(su)料機有(you)(you)采用風(feng)(feng)冷或水(shui)冷進行降溫(wen)(wen)(wen)控(kong)制(zhi)，否則，加工出來的(de)(de)(de)東西可能不是(shi)(shi)廢品(pin)就(jiu)(jiu)是(shi)(shi)次品(pin)。電(dian)(dian)(dian)磁加熱(re)器(qi)(qi)利用電(dian)(dian)(dian)磁加熱(re)控(kong)制(zhi)板，再配以必要(yao)(yao)的(de)(de)(de)風(feng)(feng)冷、水(shui)冷裝置(zhi)，溫(wen)(wen)(wen)度(du)控(kong)制(zhi)可以精確(que)到±1℃。當然同時(shi)也要(yao)(yao)對(dui)塑(su)料機性能及塑(su)料原(yuan)料有(you)(you)全面了解及進行必要(yao)(yao)合(he)理配置(zhi)。這(zhe)樣(yang)可以降低企業損耗、提高(gao)(gao)企業效益。產(chan)品(pin)性能穩定、節(jie)能、環保，產(chan)出的(de)(de)(de)顆粒品(pin)質好(hao)。

電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)器可以多(duo)溫(wen)(wen)區(qu)控(kong)制嗎？橡(xiang)膠(jiao)機多(duo)溫(wen)(wen)區(qu)加(jia)(jia)熱(re)(re)(re)(re)早些(xie)年(nian)常用(yong)(yong)的莫過(guo)于電(dian)(dian)(dian)(dian)阻(zu)加(jia)(jia)熱(re)(re)(re)(re)，這種加(jia)(jia)熱(re)(re)(re)(re)方式熱(re)(re)(re)(re)效(xiao)率(lv)不(bu)高，耗電(dian)(dian)(dian)(dian)量比較大。目前理(li)想的橡(xiang)膠(jiao)機多(duo)溫(wen)(wen)區(qu)加(jia)(jia)熱(re)(re)(re)(re)建議采(cai)用(yong)(yong)電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)器加(jia)(jia)熱(re)(re)(re)(re)設(she)備(bei)，通過(guo)電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)圈產生渦流使管道(dao)自身(shen)發熱(re)(re)(re)(re)。管道(dao)加(jia)(jia)包層2.5公分(fen)的保(bao)溫(wen)(wen)棉，這樣熱(re)(re)(re)(re)量不(bu)容易(yi)外散到空氣。電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)圈的外部(bu)溫(wen)(wen)度(du)只有(you)幾十(shi)度(du)，工作室(shi)溫(wen)(wen)也會由(you)此(ci)而(er)減低。晶星電(dian)(dian)(dian)(dian)子科技有(you)限公司據用(yong)(yong)戶親(qin)自測(ce)試，橡(xiang)膠(jiao)機多(duo)溫(wen)(wen)區(qu)改(gai)用(yong)(yong)電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)器相比電(dian)(dian)(dian)(dian)熱(re)(re)(re)(re)圈至少省(sheng)電(dian)(dian)(dian)(dian)在(zai)30%以上，非常實(shi)用(yong)(yong)。橡(xiang)膠(jiao)機多(duo)溫(wen)(wen)區(qu)加(jia)(jia)熱(re)(re)(re)(re)般(ban)為多(duo)條(tiao)加(jia)(jia)熱(re)(re)(re)(re)管道(dao)，條(tiao)管道(dao)使用(yong)(yong)2組或者多(duo)組電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)器。實(shi)際(ji)要根據橡(xiang)膠(jiao)機加(jia)(jia)熱(re)(re)(re)(re)管道(dao)尺(chi)寸而(er)定。電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)板(ban)使用(yong)(yong)功率(lv)般(ban)為15kw-20kw電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)器。

磁加熱器安(an)裝的(de)要(yao)求有什么(me)?

1、電磁加熱器要安(an)裝在不進水或水霧、不潮(chao)濕(shi)、干凈(jing)的工作環境(jing)。

2、電(dian)(dian)磁加熱器如(ru)果安裝在電(dian)(dian)柜中，定要(yao)做好通風，保證設(she)備散熱良好。

3、電磁加(jia)熱器(qi)的(de)風扇和進風口(kou)很容易堆積灰塵(chen)，平常需要檢查和清理灰塵(chen)，以防風扇燒(shao)壞或者進風口(kou)處堵塞(sai)，防止加(jia)熱器(qi)過熱導致機(ji)器(qi)故障。

4、對于(yu)功率大的電(dian)磁(ci)加熱(re)器，380V接(jie)(jie)線應按(an)4～6A/mm2安裝，零(ling)線接(jie)(jie)大于(yu)1mm2就可以(yi)。對于(yu)220V電(dian)磁(ci)加熱(re)器，火線和零(ling)線同時(shi)應按(an)4～6A/mm2安裝，以(yi)保(bao)證使(shi)用安全。

電磁(ci)加(jia)熱控制器怎么安(an)裝？

1、改造前(qian)先(xian)取下原設備(bei)上面的電(dian)熱(re)圈。

2、清潔料筒并(bing)測(ce)量料筒各種(zhong)參(can)數。將料筒清潔干凈并(bing)用工具(ju)測(ce)量料筒各種(zhong)尺寸（管徑、長度(du)、加熱區(qu)數、每區(qu)加熱長度(du)、原功率大小，以便(bian)確定用哪種(zhong)控(kong)制板）。

3、在料(liao)筒(tong)上(shang)包層(ceng)隔熱保溫材料(liao)，按照步(bu)驟2將料(liao)筒(tong)清潔(jie)干(gan)凈(jing)后，在料(liao)筒(tong)上(shang)包上(shang)層(ceng)隔熱保溫材料(liao)（石棉或者玻璃纖維均(jun)可），可以(yi)先做區(qu)，區(qu)做好(hao)后，再(zai)做其它區(qu)，熟練且經驗豐富者可幾個加熱區(qu)起做 。

4、用高(gao)溫布將保溫材(cai)料(liao)包(bao)(bao)好(hao)，保溫材(cai)料(liao)的(de)厚度(du)根據(ju)使(shi)用的(de)不同(tong)的(de)電(dian)磁(ci)加熱控制器(qi)的(de)要(yao)求(qiu)來配，保溫材(cai)料(liao)包(bao)(bao)好(hao)后，再用高(gao)溫布（纖維布）或者電(dian)木板（環氧樹脂板）將保溫材(cai)料(liao)包(bao)(bao)緊起來，該步驟主(zhu)要(yao)是確保料(liao)筒各處的(de)保溫材(cai)料(liao)厚度(du)致，以(yi)保證電(dian)磁(ci)加熱的(de)磁(ci)場均。

5、纏(chan)繞高溫電纜，高溫電纜的規格與(yu)長度請(qing)根據(ju)各種(zhong)不(bu)同型(xing)號電磁加(jia)熱控制器的要求(qiu)選配，該步驟非常關鍵。

6、將線圈(quan)與電(dian)磁(ci)加(jia)(jia)熱(re)(re)控制器連接(jie)。則(ze)將繞(rao)好的(de)(de)(de)線圈(quan)與電(dian)磁(ci)加(jia)(jia)熱(re)(re)控制器連接(jie)好，并給電(dian)磁(ci)加(jia)(jia)熱(re)(re)控制器接(jie)上電(dian)源，即(ji)可對設備進(jin)行調試(shi)，需注意的(de)(de)(de)是調試(shi)過程中要特(te)別注意測量電(dian)磁(ci)加(jia)(jia)熱(re)(re)控制器的(de)(de)(de)輸入(ru)電(dian)流(liu)(liu)與頻率。為(wei)保證設備的(de)(de)(de)使用壽(shou)命建(jian)議電(dian)流(liu)(liu)調到額定工(gong)作電(dian)流(liu)(liu)的(de)(de)(de)80%左右(you)，如我司2.5KW的(de)(de)(de)電(dian)磁(ci)加(jia)(jia)熱(re)(re)控制板，額定工(gong)作電(dian)流(liu)(liu)是12A，則(ze)建(jian)議調到10A左右(you)即(ji)可，或電(dian)流(liu)(liu)偏小則(ze)可減少線圈(quan)，反之則(ze)需再(zai)增加(jia)(jia)些線圈(quan)。

電(dian)磁(ci)加熱(re)板為什么容易出問題？平時沒有注意機器內部(bu)清潔，灰塵過多導致機器短路。板子(zi)設計缺陷(xian)。模塊(kuai)問題。