電(dian)磁(ci)(ci)(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)板的(de)(de)(de)(de)(de)除(chu)塵(chen)(chen)(chen)方(fang)法有哪(na)些(xie)：電(dian)磁(ci)(ci)(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)板很(hen)好(hao)的(de)(de)(de)(de)(de)解決(jue)了傳統加(jia)(jia)熱(re)(re)(re)(re)(re)器的(de)(de)(de)(de)(de)各種弊端，尤(you)其是資源(yuan)浪費方(fang)面，電(dian)磁(ci)(ci)(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)板的(de)(de)(de)(de)(de)能量轉化率非常(chang)(chang)的(de)(de)(de)(de)(de)高(gao)，使用(yong)電(dian)磁(ci)(ci)(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)板雖(sui)然是非常(chang)(chang)的(de)(de)(de)(de)(de)方(fang)便(bian)，但是對其做好(hao)除(chu)塵(chen)(chen)(chen)的(de)(de)(de)(de)(de)工(gong)作也是非常(chang)(chang)有必(bi)要(yao)的(de)(de)(de)(de)(de)，如(ru)果積(ji)累大量的(de)(de)(de)(de)(de)灰(hui)塵(chen)(chen)(chen)，對于(yu)加(jia)(jia)熱(re)(re)(re)(re)(re)的(de)(de)(de)(de)(de)性(xing)能會造(zao)成很(hen)大的(de)(de)(de)(de)(de)影(ying)響。電(dian)磁(ci)(ci)(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)器的(de)(de)(de)(de)(de)使用(yong)給工(gong)廠帶來了很(hen)多便(bian)利，電(dian)磁(ci)(ci)(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)改造(zao)后(hou)工(gong)人(ren)工(gong)作環境得到很(hen)大提(ti)高(gao)。為了更好(hao)的(de)(de)(de)(de)(de)使用(yong)該設備(bei)，請設備(bei)維(wei)護(hu)人(ren)員及時(shi)做好(hao)電(dian)磁(ci)(ci)(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)除(chu)塵(chen)(chen)(chen)的(de)(de)(de)(de)(de)。電(dian)磁(ci)(ci)(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)器提(ti)醒您要(yao)經(jing)常(chang)(chang)清(qing)掃加(jia)(jia)熱(re)(re)(re)(re)(re)器里的(de)(de)(de)(de)(de)灰(hui)塵(chen)(chen)(chen)，還要(yao)保證電(dian)磁(ci)(ci)(ci)(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)器所處位置通風。

電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)的(de)(de)耗(hao)電(dian)(dian)(dian)(dian)(dian)情況是(shi)(shi)怎(zen)樣的(de)(de)？工(gong)(gong)作(zuo)(zuo)原理(li)是(shi)(shi)把(ba)220V或者380V交流(liu)電(dian)(dian)(dian)(dian)(dian)，整(zheng)流(liu)后(hou)轉換成(cheng)直流(liu)電(dian)(dian)(dian)(dian)(dian)，再(zai)(zai)將直流(liu)電(dian)(dian)(dian)(dian)(dian)進(jin)行濾波(bo)，利用(yong)IGBT或者可控硅再(zai)(zai)將直流(liu)變成(cheng)交流(liu)，在感(gan)(gan)應線(xian)(xian)圈內(nei)產生(sheng)高頻(pin)磁(ci)(ci)力(li)線(xian)(xian)，是(shi)(shi)感(gan)(gan)應線(xian)(xian)圈內(nei)導體(ti)(ti)工(gong)(gong)件(jian)表面產生(sheng)渦(wo)流(liu)依靠自生(sheng)內(nei)阻發熱(re)(re)(re)(re)(re)(re)(re)(re)(re)。電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)工(gong)(gong)作(zuo)(zuo)中當(dang)溫(wen)度(du)(du)沒達到(dao)(dao)設(she)置的(de)(de)溫(wen)度(du)(du)時(shi)，電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)就(jiu)(jiu)(jiu)會直加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)，當(dang)達到(dao)(dao)了(le)(le)預設(she)的(de)(de)溫(wen)度(du)(du)以后(hou)電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)就(jiu)(jiu)(jiu)停(ting)止加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)了(le)(le)，也就(jiu)(jiu)(jiu)不再(zai)(zai)耗(hao)電(dian)(dian)(dian)(dian)(dian)了(le)(le)。電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)每個(ge)小時(shi)的(de)(de)耗(hao)電(dian)(dian)(dian)(dian)(dian)量多少與電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)的(de)(de)時(shi)間長(chang)短有(you)(you)關。電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)剛工(gong)(gong)作(zuo)(zuo)是(shi)(shi)滿功率(lv)，加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)溫(wen)度(du)(du)了(le)(le)，就(jiu)(jiu)(jiu)是(shi)(shi)工(gong)(gong)作(zuo)(zuo)會，停(ting)會。總體(ti)(ti)上(shang)來(lai)說，電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)耗(hao)電(dian)(dian)(dian)(dian)(dian)量是(shi)(shi)很小的(de)(de)，因(yin)為(wei)電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)不是(shi)(shi)直加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)工(gong)(gong)作(zuo)(zuo)的(de)(de)，而是(shi)(shi)有(you)(you)間隙的(de)(de)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)的(de)(de)，先是(shi)(shi)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)，然后(hou)達到(dao)(dao)溫(wen)度(du)(du)后(hou)就(jiu)(jiu)(jiu)停(ting)止加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)，之(zhi)后(hou)就(jiu)(jiu)(jiu)開始保(bao)溫(wen)工(gong)(gong)作(zuo)(zuo)，直到(dao)(dao)溫(wen)度(du)(du)沒達到(dao)(dao)預設(she)的(de)(de)溫(wen)度(du)(du)后(hou)再(zai)(zai)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)下(xia)，整(zheng)體(ti)(ti)上(shang)來(lai)講，電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)并不是(shi)(shi)直加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)耗(hao)電(dian)(dian)(dian)(dian)(dian)的(de)(de)，所以也是(shi)(shi)比較(jiao)省電(dian)(dian)(dian)(dian)(dian)的(de)(de)個(ge)原因(yin)。同時(shi)因(yin)為(wei)料(liao)筒上(shang)還(huan)包有(you)(you)層(ceng)保(bao)溫(wen)棉，能(neng)起到(dao)(dao)保(bao)溫(wen)和隔(ge)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)的(de)(de)效(xiao)果，那(nei)(nei)么熱(re)(re)(re)(re)(re)(re)(re)(re)(re)量就(jiu)(jiu)(jiu)不會損(sun)失掉了(le)(le)，那(nei)(nei)么能(neng)夠持續恒溫(wen)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)的(de)(de)時(shi)間就(jiu)(jiu)(jiu)越(yue)長(chang)了(le)(le)。耗(hao)電(dian)(dian)(dian)(dian)(dian)量也就(jiu)(jiu)(jiu)越(yue)小了(le)(le)。通(tong)過上(shang)述對電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)感(gan)(gan)應加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)改造時(shi)所配功率(lv)的(de)(de)介(jie)紹，我們可以了(le)(le)解電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)的(de)(de)時(shi)間越(yue)短那(nei)(nei)么耗(hao)電(dian)(dian)(dian)(dian)(dian)量就(jiu)(jiu)(jiu)越(yue)小，反之(zhi)電(dian)(dian)(dian)(dian)(dian)磁(ci)(ci)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)加(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)(re)的(de)(de)時(shi)間越(yue)長(chang)，耗(hao)電(dian)(dian)(dian)(dian)(dian)量就(jiu)(jiu)(jiu)越(yue)大。

普及下電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)熱器的應用原理，電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)熱是將(jiang)380V50Hz交流(liu)電(dian)(dian)(dian)(dian)變(bian)成(cheng)530VDC-560VDC50HZ直流(liu)電(dian)(dian)(dian)(dian)，再(zai)經過變(bian)頻(pin)控制技(ji)術逆變(bian)成(cheng)5KHZ-30Hz的高頻(pin)交流(liu)電(dian)(dian)(dian)(dian)流(liu)，通過電(dian)(dian)(dian)(dian)磁(ci)加(jia)(jia)熱感應器與(yu)電(dian)(dian)(dian)(dian)磁(ci)線圈(quan)組合轉換為高頻(pin)交變(bian)磁(ci)場，交變(bian)磁(ci)場的磁(ci)力線作(zuo)用到金(jin)屬管(guan)道上產(chan)生(sheng)鍋(guo)流(liu)，從而快速加(jia)(jia)熱金(jin)屬管(guan)道。

電(dian)磁加(jia)熱(re)(re)器(qi)(qi)的(de)(de)(de)(de)(de)溫(wen)度升不(bu)上(shang)去該怎么辦？第種(zhong)解決方法：當為注(zhu)塑機(ji)、吹(chui)膜機(ji)類似于小功(gong)率(lv)時(shi)(shi)，安裝電(dian)磁加(jia)熱(re)(re)器(qi)(qi)后有些(xie)機(ji)器(qi)(qi)溫(wen)度總是(shi)(shi)(shi)差(cha)點點。然后有的(de)(de)(de)(de)(de)客戶就(jiu)把功(gong)率(lv)調(diao)節大(da)些(xie)還是(shi)(shi)(shi)樣(yang)，有的(de)(de)(de)(de)(de)客戶還干脆(cui)就(jiu)把溫(wen)度直接設定(ding)調(diao)高，大(da)家(jia)都覺(jue)得很奇怪，有時(shi)(shi)候總感覺(jue)就(jiu)是(shi)(shi)(shi)看不(bu)懂，摸不(bu)著頭腦。其實呢，這(zhe)個大(da)多(duo)數(shu)的(de)(de)(de)(de)(de)原因不(bu)是(shi)(shi)(shi)功(gong)率(lv)安裝小，而且(qie)由于原來(lai)機(ji)器(qi)(qi)的(de)(de)(de)(de)(de)溫(wen)控制器(qi)(qi)輸出的(de)(de)(de)(de)(de)PID運算(suan)方法引起來(lai)的(de)(de)(de)(de)(de)，啟(qi)動信號很短，有些(xie)短到1-5秒(miao)以(yi)內，電(dian)磁加(jia)熱(re)(re)器(qi)(qi)都還沒有來(lai)得及開始工作，就(jiu)又斷了。所以(yi)導致電(dian)磁加(jia)熱(re)(re)器(qi)(qi)大(da)多(duo)數(shu)時(shi)(shi)間處于停止狀態，基(ji)本上(shang)是(shi)(shi)(shi)沒有在加(jia)熱(re)(re)的(de)(de)(de)(de)(de)。因為加(jia)熱(re)(re)的(de)(de)(de)(de)(de)溫(wen)度總是(shi)(shi)(shi)達(da)不(bu)到的(de)(de)(de)(de)(de)。這(zhe)時(shi)(shi)我們可以(yi)調(diao)節機(ji)器(qi)(qi)中的(de)(de)(de)(de)(de)斷開延時(shi)(shi)工作時(shi)(shi)間，來(lai)達(da)到溫(wen)度要求。詳細的(de)(de)(de)(de)(de)方法使(shi)用說(shuo)明書上(shang)也有，調(diao)節為8-15秒(miao)，默(mo)認為0秒(miao)，般為8秒(miao)鐘(zhong)就(jiu)可以(yi)實現沒有溫(wen)差(cha)了，但是(shi)(shi)(shi)得注(zhu)意哦，不(bu)要調(diao)節到太(tai)大(da)，否則(ze)溫(wen)度可能會超的(de)(de)(de)(de)(de)。

電磁加熱(re)板的配件有哪些？2P排(pai)線(xian)、10K熱(re)敏電阻、吸收板1塊、風扇線(xian)、顯示盒、530V電源線(xian)（帶磁環）、高頻(pin)互感器。

電磁加熱控制器(qi)運用在反應釜上(shang)有什(shen)么(me)優勢呢？

、加熱(re)升溫時間(jian)短、能量轉換效(xiao)率(lv)高(gao)，該設備采用就地電(dian)磁(ci)加熱(re)，直接加熱(re)罐體(ti)，減少中間(jian)熱(re)傳遞過程(cheng)提高(gao)熱(re)效(xiao)率(lv)利用。

二、安(an)裝方便(bian)，次性投入(ru)成本低，只在原(yuan)反應(ying)(ying)釜加入(ru)電磁(ci)感應(ying)(ying)器即可，不對原(yuan)反應(ying)(ying)釜進行大量(liang)的(de)改造。

三、運行成本低，無(wu)(wu)需(xu)管道、鍋爐(lu)、煤場、智(zhi)能監控，真(zhen)正實現無(wu)(wu)人(ren)值(zhi)守。

四、軟啟動：無啟動沖擊電(dian)流(liu)，可(ke)以有效保護設備不受傷害。

五(wu)、安全防爆、無(wu)明火。線圈溫度在100度以內(nei)，加熱部分(fen)采用電纜室(shi)結構(gou)，加熱電纜本(ben)身不(bu)會(hui)產生熱量。

六、升(sheng)溫速度快，溫度高，高可達(da)600度加(jia)熱(re)時，加(jia)熱(re)介質(zhi)與(yu)電分離(li)，感應器本身(shen)不(bu)產(chan)生高溫，不(bu)產(chan)生火花(hua)，電源(yuan)采用特殊(shu)的防爆外殼。

七、綠色環保，無任何廢棄物產(chan)生，符合可持續發(fa)展(zhan)戰略(lve)。

在使用電(dian)磁加熱器時要注意什么？

1、使(shi)用程要(yao)輕易拆除(chu)電磁加熱控制板接導線接措(cuo)施防止觸(chu)電道保護措(cuo)施。

2、要定期清理散(san)熱器(qi)保(bao)證(zheng)電磷感應加熱器(qi)通風。

3、使用電(dian)磁加熱器應先按說明書繞線圈并檢(jian)查(cha)誤再接(jie)通電(dian)源(yuan)。

4、保養清洗(xi)電(dian)磁加熱器(qi)(qi)前(qian)切斷電(dian)磁加熱器(qi)(qi)電(dian)源清潔電(dian)磁加熱器(qi)(qi)外殼應用(yong)干凈抹布進行擦(ca)拭嚴(yan)禁用(yong)噴射水流沖洗(xi)外殼及電(dian)器(qi)(qi)箱部。

5、要電(dian)磁加(jia)熱器安裝潮(chao)濕環境防止(zhi)水蒸(zheng)汽進入電(dian)箱易緣介質(zhi)表面凝結降(jiang)低其緣性能造漏電(dian)事(shi)故(gu)。

6、要經(jing)檢查電(dian)磁加熱器進風(feng)口及散(san)熱風(feng)扇防止進風(feng)口處堵(du)塞或散(san)熱風(feng)扇卡死避免熱停機保護。

電(dian)磁加熱器不工(gong)作的十大(da)因素：

1、電磁加熱(re)器內部受潮，線路損壞，導(dao)致電磁加熱(re)器不(bu)工作。

2、電壓(ya):電壓(ya)應(ying)該高于323V并且低(di)于440V，否(fou)則就容(rong)易啟(qi)動不了機器(qi)。

3、線(xian)圈溫(wen)度(du)過高：檢查(cha)線(xian)圈的(de)溫(wen)度(du)或者是(shi)先去溫(wen)度(du)傳感(gan)(gan)器的(de)情況。解決辦(ban)法是(shi)檢查(cha)散(san)熱風扇是(shi)否損壞(huai)，接線(xian)頭是(shi)否良好，是(shi)否更(geng)換(huan)線(xian)圈溫(wen)度(du)傳感(gan)(gan)器。

4、IGBT溫(wen)度(du)：檢查IGBT溫(wen)度(du)傳感器(qi)、連接(jie)線、IGBT溫(wen)度(du)。解決(jue)辦法是散(san)熱(re)扇是否(fou)正(zheng)常工作，是否(fou)更(geng)換IGBT溫(wen)度(du)傳感器(qi)。

5、負載：檢查(cha)線(xian)圈鏈接、電感參數、IGBT驅動板(ban)和(he)線(xian)。解決(jue)辦法是線(xian)圈圈數是否纏繞圈數過(guo)多或者過(guo)少(shao)，測試(shi)IGBT驅動板(ban)和(he)檢查(cha)IGBT線(xian)。

6、通訊異常：檢(jian)查通訊鏈接(jie)線鏈接(jie)、控制(zhi)板和AI板。解(jie)決辦(ban)法(fa)更換(huan)控制(zhi)板或者AI板。

7、IGBT模塊使用時(shi)間(jian)太長(chang)，導(dao)致IGBT模塊老化開裂，使電磁加熱器不能工作。

8、電(dian)磁加熱器內部電(dian)子元件規劃不合理，導致電(dian)磁加熱器不工作(zuo)。

9、電(dian)磁加(jia)熱(re)器抗干擾性差(cha)，導致不能正(zheng)常工作。

10、因(yin)為線路(lu)短路(lu)、漏電、超(chao)負荷、開(kai)關損壞導致跳(tiao)閘使電磁加熱器不(bu)能正常工作。