電(dian)(dian)磁(ci)感(gan)應(ying)加(jia)(jia)(jia)熱(re)器(qi)(qi)與電(dian)(dian)磁(ci)加(jia)(jia)(jia)熱(re)器(qi)(qi)的(de)(de)區別(bie)？簡單的(de)(de)說，他們實(shi)質上沒(mei)什么區別(bie)，都是(shi)(shi)電(dian)(dian)磁(ci)線圈發熱(re)盤而已，并且加(jia)(jia)(jia)熱(re)的(de)(de)物(wu)質是(shi)(shi)有含鐵的(de)(de)物(wu)質。但是(shi)(shi)電(dian)(dian)磁(ci)感(gan)應(ying)加(jia)(jia)(jia)熱(re)器(qi)(qi)的(de)(de)加(jia)(jia)(jia)熱(re)原(yuan)理是(shi)(shi)感(gan)應(ying)加(jia)(jia)(jia)熱(re)電(dian)(dian)源產生的(de)(de)交變電(dian)(dian)流(liu)(liu)(liu)通過線圈而產生磁(ci)場(chang)，原(yuan)子相互(hu)碰撞、摩(mo)擦(ca)而產生熱(re)能而電(dian)(dian)磁(ci)加(jia)(jia)(jia)熱(re)器(qi)(qi)則是(shi)(shi)利用(yong)電(dian)(dian)磁(ci)感(gan)應(ying)加(jia)(jia)(jia)熱(re)器(qi)(qi)的(de)(de)原(yuan)理將(jiang)電(dian)(dian)能轉(zhuan)(zhuan)(zhuan)換(huan)為熱(re)能，將(jiang)交流(liu)(liu)(liu)電(dian)(dian)壓轉(zhuan)(zhuan)(zhuan)換(huan)成(cheng)直(zhi)流(liu)(liu)(liu)電(dian)(dian)壓，再經(jing)過控制電(dian)(dian)路將(jiang)直(zhi)流(liu)(liu)(liu)電(dian)(dian)壓轉(zhuan)(zhuan)(zhuan)換(huan)為高頻(pin)電(dian)(dian)壓等系列(lie)轉(zhuan)(zhuan)(zhuan)換(huan)轉(zhuan)(zhuan)(zhuan)成(cheng)磁(ci)場(chang)而加(jia)(jia)(jia)熱(re)的(de)(de)方式。由于加(jia)(jia)(jia)熱(re)方式不樣(yang)，因此(ci)，操作的(de)(de)方式也是(shi)(shi)不樣(yang)的(de)(de)。節能的(de)(de)效果電(dian)(dian)磁(ci)感(gan)應(ying)加(jia)(jia)(jia)熱(re)器(qi)(qi)會更好(hao)。

電(dian)(dian)(dian)(dian)磁加熱(re)(re)器，是現今工(gong)業域和(he)(he)民用(yong)設備中廣(guang)泛的種加熱(re)(re)方(fang)(fang)式(shi)，采用(yong)電(dian)(dian)(dian)(dian)磁加熱(re)(re)技術(shu)，電(dian)(dian)(dian)(dian)磁感(gan)應(ying)(ying)加熱(re)(re)技術(shu)簡稱為 IH(Induction Heating)技術(shu)，是在法拉第感(gan)應(ying)(ying)定律的基礎上發展起來(lai)的，是法拉第感(gan)應(ying)(ying)定律的種應(ying)(ying)用(yong)形式(shi)。其本(ben)質就是利用(yong)電(dian)(dian)(dian)(dian)磁感(gan)應(ying)(ying)在柱(zhu)體內產生渦流來(lai)給加熱(re)(re)工(gong)件的電(dian)(dian)(dian)(dian)加熱(re)(re)，它是把電(dian)(dian)(dian)(dian)能(neng)轉換(huan)為電(dian)(dian)(dian)(dian)磁能(neng)，再由電(dian)(dian)(dian)(dian)磁能(neng)轉換(huan)為電(dian)(dian)(dian)(dian)能(neng)，電(dian)(dian)(dian)(dian)能(neng)在金屬內部轉變(bian)為熱(re)(re)能(neng)，達(da)到加熱(re)(re)金屬的目的，從而杜(du)了(le)明火(huo)在加熱(re)(re)過(guo)程中的危害和(he)(he)干擾(rao)，是種環(huan)保，提倡的加熱(re)(re)方(fang)(fang)案。

電磁加熱器的使用壽命卻和以下(xia)幾個點有著密(mi)不(bu)可分的關(guan)系：

1、產品(pin)定(ding)要保證產品(pin)正確的安(an)裝。每款電磁(ci)加(jia)熱(re)器(qi)及(ji)電磁(ci)加(jia)熱(re)圈所要求的保溫棉的厚道(dao)，繞(rao)線的粗細長度，電感值(zhi)，輸(shu)入電流值(zhi)都是不同的，要嚴格按照廠家(jia)出廠時(shi)安(an)裝說明書為標準。

2、使用壽命(ming)與環境分不開關(guan)系，諸如粉塵，灰塵，潮濕度等等因素。如果空氣中的(de)粉塵灰塵超過定(ding)比例，就(jiu)會對電(dian)(dian)磁(ci)加熱(re)控制主板造成較大的(de)影(ying)響。使用者(zhe)需要(yao)定(ding)期專門企業清理維護電(dian)(dian)磁(ci)加熱(re)器，室內(nei)的(de)通風要(yao)好，良好的(de)環境會大幅提升電(dian)(dian)磁(ci)加熱(re)器的(de)壽命(ming)。

3、不得(de)不說的(de)(de)是，使用(yong)壽命與(yu)產品的(de)(de)質量(liang)也分(fen)不開。機器(qi)所采(cai)用(yong)的(de)(de)原器(qi)件(jian)，電路板設計合理與(yu)否(fou)會導致終的(de)(de)產品質量(liang)會有很大出入，如何選(xuan)擇(ze)專業的(de)(de)電磁(ci)加熱(re)器(qi)品是重中之重。

4、使用(yong)壽命與(yu)對產品(pin)的(de)愛護(hu)程(cheng)度(du)關系也密不(bu)可分。個被好好愛護(hu)使用(yong)的(de)機(ji)器對要比個從不(bu)愛護(hu)保(bao)養的(de)機(ji)器壽命要長。

電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)(ci)加(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)的(de)(de)(de)高溫線(xian)能不(bu)(bu)(bu)能繞兩(liang)層？大家都知(zhi)道電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)(ci)加(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)的(de)(de)(de)組成(cheng)是由電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)(ci)加(jia)(jia)(jia)(jia)熱(re)(re)(re)控制(zhi)器(qi)以及電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)(ci)加(jia)(jia)(jia)(jia)熱(re)(re)(re)線(xian)圈(quan)(quan)兩(liang)個(ge)(ge)部(bu)分組合才是個(ge)(ge)加(jia)(jia)(jia)(jia)熱(re)(re)(re)系(xi)統，兩(liang)者之間缺不(bu)(bu)(bu)可。目前使用(yong)電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)(ci)加(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)的(de)(de)(de)客(ke)戶(hu)越來越多，很多客(ke)戶(hu)都是外地的(de)(de)(de)，這些地區(qu)如(ru)果(guo)要(yao)上門安(an)(an)裝(zhuang)(zhuang)(zhuang)的(de)(de)(de)話客(ke)戶(hu)所(suo)需要(yao)承擔的(de)(de)(de)成(cheng)本就比較高，所(suo)以很多客(ke)戶(hu)為了節省(sheng)這筆安(an)(an)裝(zhuang)(zhuang)(zhuang)費用(yong)都選著(zhu)自己(ji)來安(an)(an)裝(zhuang)(zhuang)(zhuang)電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)(ci)加(jia)(jia)(jia)(jia)熱(re)(re)(re)系(xi)統。在(zai)安(an)(an)裝(zhuang)(zhuang)(zhuang)的(de)(de)(de)時(shi)候(hou)有(you)客(ke)戶(hu)會(hui)疑(yi)惑(huo)電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)(ci)加(jia)(jia)(jia)(jia)熱(re)(re)(re)線(xian)圈(quan)(quan)太多了能不(bu)(bu)(bu)能繞兩(liang)層。安(an)(an)裝(zhuang)(zhuang)(zhuang)電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)(ci)加(jia)(jia)(jia)(jia)熱(re)(re)(re)線(xian)圈(quan)(quan)的(de)(de)(de)時(shi)候(hou)如(ru)果(guo)被加(jia)(jia)(jia)(jia)熱(re)(re)(re)體直徑或者長度比較小，線(xian)圈(quan)(quan)又太多了，線(xian)圈(quan)(quan)繞少(shao)了電(dian)(dian)(dian)(dian)感(gan)量(liang)達(da)不(bu)(bu)(bu)到(dao)就會(hui)工作不(bu)(bu)(bu)了。這個(ge)(ge)時(shi)候(hou)是可以采取電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)(ci)加(jia)(jia)(jia)(jia)熱(re)(re)(re)線(xian)圈(quan)(quan)繞雙(shuang)層的(de)(de)(de)。線(xian)圈(quan)(quan)的(de)(de)(de)電(dian)(dian)(dian)(dian)感(gan)要(yao)達(da)到(dao)80kw電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)(ci)加(jia)(jia)(jia)(jia)熱(re)(re)(re)控制(zhi)器(qi)的(de)(de)(de)合適(shi)值才行。也不(bu)(bu)(bu)要(yao)擔心繞雙(shuang)層對電(dian)(dian)(dian)(dian)磁(ci)(ci)(ci)(ci)加(jia)(jia)(jia)(jia)熱(re)(re)(re)器(qi)的(de)(de)(de)壽命會(hui)不(bu)(bu)(bu)會(hui)有(you)影響，只要(yao)電(dian)(dian)(dian)(dian)感(gan)量(liang)值達(da)到(dao)合適(shi)值才真正的(de)(de)(de)對控制(zhi)器(qi)不(bu)(bu)(bu)會(hui)有(you)損(sun)壞(huai)。

此(ci)外，挑(tiao)選線(xian)(xian)(xian)圈(quan)(quan)時(shi)，還(huan)要(yao)(yao)考(kao)(kao)慮其線(xian)(xian)(xian)徑(jing)，材質(zhi)，耐(nai)溫耐(nai)壓性能(neng)等(deng)。這些也都是(shi)(shi)由其使(shi)(shi)用(yong)(yong)(yong)條件(jian)決定的(de)(de)(de)。在實(shi)(shi)際(ji)(ji)選配(pei)過(guo)程中(zhong)(zhong)，先(xian)要(yao)(yao)根據加(jia)熱(re)(re)需求確(que)定所需設(she)備(bei)(bei)功(gong)(gong)率(lv)，然(ran)后就(jiu)(jiu)(jiu)可以知道其輸出電流值，進而確(que)定線(xian)(xian)(xian)徑(jing)、材質(zhi)，然(ran)后視現(xian)場(chang)(chang)(chang)的(de)(de)(de)溫度情(qing)(qing)況，散(san)(san)熱(re)(re)情(qing)(qing)況等(deng)考(kao)(kao)慮其耐(nai)溫性能(neng)。如(ru)果挑(tiao)選線(xian)(xian)(xian)圈(quan)(quan)時(shi)沒(mei)有(you)(you)(you)考(kao)(kao)慮到這些因素(su)，就(jiu)(jiu)(jiu)很(hen)容(rong)易出現(xian)設(she)備(bei)(bei)故障，例(li)(li)如(ru)線(xian)(xian)(xian)圈(quan)(quan)被燒壞，加(jia)熱(re)(re)效(xiao)率(lv)低下(xia)，線(xian)(xian)(xian)圈(quan)(quan)不(bu)(bu)耐(nai)用(yong)(yong)(yong)等(deng)問題。輕則影響生產(chan)，重(zhong)則造成(cheng)人身事故。二線(xian)(xian)(xian)圈(quan)(quan)繞(rao)制：表面看來，線(xian)(xian)(xian)圈(quan)(quan)繞(rao)制這工作似乎是(shi)(shi)沒(mei)技術(shu)含量(liang)(liang)的(de)(de)(de)，不(bu)(bu)就(jiu)(jiu)(jiu)是(shi)(shi)把線(xian)(xian)(xian)材繞(rao)下(xia)組成(cheng)個線(xian)(xian)(xian)圈(quan)(quan)嘛，這誰不(bu)(bu)會(hui)？但實(shi)(shi)際(ji)(ji)上(shang)并沒(mei)有(you)(you)(you)那么簡(jian)單，線(xian)(xian)(xian)圈(quan)(quan)的(de)(de)(de)繞(rao)制需要(yao)(yao)考(kao)(kao)慮到疊加(jia)、干擾、散(san)(san)熱(re)(re)、距(ju)離、感量(liang)(liang)匹配(pei)等(deng)因素(su)。不(bu)(bu)同(tong)(tong)功(gong)(gong)率(lv)的(de)(de)(de)電磁(ci)加(jia)熱(re)(re)器(qi)(qi)其所需要(yao)(yao)的(de)(de)(de)線(xian)(xian)(xian)圈(quan)(quan)電感量(liang)(liang)是(shi)(shi)不(bu)(bu)樣(yang)的(de)(de)(de)，只有(you)(you)(you)實(shi)(shi)際(ji)(ji)電感量(liang)(liang)和理論(lun)值直，才能(neng)保證電磁(ci)加(jia)熱(re)(re)器(qi)(qi)的(de)(de)(de)功(gong)(gong)率(lv)大(da)化。例(li)(li)如(ru)，臺30KW的(de)(de)(de)電磁(ci)加(jia)熱(re)(re)器(qi)(qi)，其理論(lun)電感量(liang)(liang)是(shi)(shi)240μH，線(xian)(xian)(xian)圈(quan)(quan)繞(rao)制時(shi)，只有(you)(you)(you)實(shi)(shi)際(ji)(ji)感量(liang)(liang)為(wei)240μH，其功(gong)(gong)率(lv)才有(you)(you)(you)可能(neng)完全達(da)到。如(ru)果實(shi)(shi)際(ji)(ji)感量(liang)(liang)是(shi)(shi)100μH、150μH、300μH、400μH，那其這臺設(she)備(bei)(bei)的(de)(de)(de)實(shi)(shi)際(ji)(ji)使(shi)(shi)用(yong)(yong)(yong)功(gong)(gong)率(lv)可能(neng)就(jiu)(jiu)(jiu)只有(you)(you)(you)20KW，15KW，甚至根本啟動(dong)不(bu)(bu)了(le)。三適(shi)用(yong)(yong)(yong)見(jian)場(chang)(chang)(chang)：電磁(ci)加(jia)熱(re)(re)器(qi)(qi)的(de)(de)(de)廣泛應用(yong)(yong)(yong)性決定了(le)其現(xian)場(chang)(chang)(chang)使(shi)(shi)用(yong)(yong)(yong)情(qing)(qing)況的(de)(de)(de)復(fu)雜。在電磁(ci)加(jia)熱(re)(re)器(qi)(qi)眾多的(de)(de)(de)使(shi)(shi)用(yong)(yong)(yong)域(yu)中(zhong)(zhong)，食品、塑料、化工、印刷(shua)、供暖、垃(la)圾處理，每個行業的(de)(de)(de)應用(yong)(yong)(yong)場(chang)(chang)(chang)景都不(bu)(bu)同(tong)(tong)，就(jiu)(jiu)(jiu)是(shi)(shi)同(tong)(tong)個行業中(zhong)(zhong)，每個客戶的(de)(de)(de)使(shi)(shi)用(yong)(yong)(yong)現(xian)場(chang)(chang)(chang)也有(you)(you)(you)很(hen)大(da)的(de)(de)(de)差別(bie)。所以，電磁(ci)線(xian)(xian)(xian)圈(quan)(quan)不(bu)(bu)具有(you)(you)(you)普遍適(shi)用(yong)(yong)(yong)性，是(shi)(shi)種不(bu)(bu)同(tong)(tong)使(shi)(shi)用(yong)(yong)(yong)場(chang)(chang)(chang)景有(you)(you)(you)不(bu)(bu)同(tong)(tong)繞(rao)法的(de)(de)(de)非標(biao)配(pei)件(jian)。

電(dian)磁加熱控制器(qi)運用在反應釜上有什么優(you)勢呢？

、加熱(re)升溫時間短、能量(liang)轉換效率高(gao)，該設(she)備(bei)采用就(jiu)地電磁加熱(re)，直(zhi)接(jie)加熱(re)罐體，減少中間熱(re)傳遞(di)過(guo)程提高(gao)熱(re)效率利用。

二、安裝(zhuang)方便，次性投入(ru)成本低，只在(zai)原反應釜(fu)(fu)加入(ru)電磁感應器即可，不對原反應釜(fu)(fu)進行(xing)大量的(de)改造。

三、運(yun)行成本低，無需(xu)管(guan)道、鍋(guo)爐、煤場、智能監控，真正實現無人值(zhi)守。

四、軟啟(qi)動：無啟(qi)動沖(chong)擊電(dian)流，可以有效保護設備(bei)不受(shou)傷害。

五、安全防爆、無明火。線圈溫(wen)度在100度以內，加(jia)熱(re)(re)(re)部分采用電纜室(shi)結(jie)構，加(jia)熱(re)(re)(re)電纜本身(shen)不會產生(sheng)熱(re)(re)(re)量。

六、升溫速度(du)快，溫度(du)高(gao)，高(gao)可達600度(du)加(jia)熱時，加(jia)熱介質與電(dian)分(fen)離(li)，感(gan)應器本身(shen)不(bu)產生(sheng)高(gao)溫，不(bu)產生(sheng)火花，電(dian)源采用特殊的防爆外殼。

七、綠(lv)色環保，無(wu)任(ren)何(he)廢(fei)棄(qi)物產(chan)生(sheng)，符合可持續發展戰略。

電磁加熱器區別：

、家(jia)用電(dian)(dian)(dian)(dian)磁(ci)(ci)爐(lu)(lu)功(gong)率(lv)相對較小(xiao)，且(qie)是220V交流(liu)轉變(bian)成直流(liu)，實(shi)現方(fang)法簡(jian)單，家(jia)用電(dian)(dian)(dian)(dian)磁(ci)(ci)爐(lu)(lu)功(gong)率(lv)般在(zai)(zai)2200瓦以(yi)內(nei)（實(shi)際功(gong)率(lv)1900瓦以(yi)內(nei)），家(jia)用電(dian)(dian)(dian)(dian)磁(ci)(ci)爐(lu)(lu)要求保證每(mei)天(tian)工(gong)作2-3小(xiao)時。而電(dian)(dian)(dian)(dian)磁(ci)(ci)加熱(re)器則是應用在(zai)(zai)工(gong)業(ye)設備上，并且(qie)功(gong)率(lv)達到了60KW，選(xuan)材和控制模式與(yu)家(jia)用電(dian)(dian)(dian)(dian)磁(ci)(ci)爐(lu)(lu)是完全不同的。電(dian)(dian)(dian)(dian)磁(ci)(ci)加熱(re)器是屬于商(shang)用工(gong)業(ye)產(chan)品。具備家(jia)用電(dian)(dian)(dian)(dian)磁(ci)(ci)爐(lu)(lu)無法比擬的穩定(ding)性和耐用性。正常(chang)使用，可連(lian)續工(gong)作10年（10萬(wan)小(xiao)時）以(yi)上。

二、電磁加(jia)熱器(qi)和家(jia)(jia)用(yong)電磁爐區別之家(jia)(jia)用(yong)電磁爐是為了滿足居家(jia)(jia)生(sheng)活而(er)設計(ji)開(kai)(kai)發的，而(er)電磁加(jia)熱器(qi)是為了解決塑料(liao)加(jia)熱的問題而(er)設計(ji)開(kai)(kai)發。

電磁加熱器線(xian)(xian)圈(quan)短路，本控制器具有線(xian)(xian)圈(quan)短路檢測(ce)功能，通過對IGBT模塊UCE飽合壓降檢測(ce)來保護因線(xian)(xian)圈(quan)短路引起的IGBT損(sun)壞。本控制器連續三次(ci)檢測(ce)UCE超過設定值(zhi)，則會(hui)關(guan)閉輸出。顯示窗1會(hui)顯示“E4”并閃爍，“短路”指示燈會(hui)閃爍提示，蜂鳴音每5秒短響4次(ci)。解(jie)決方法：

1、檢查線圈是是否有漏電(dian)、短路或電(dian)感(gan)量太小。

2、檢測主板與(yu)IGBT連線是否開路。

3、檢測D10、D11、D12、D13、ZD1、ZD2、ZD3、ZD4、R29、R26、R27、R28等元件是(shi)否開路或變。

4、檢測光耦U1、U2、U3、U4是否損壞(huai)。

5、檢(jian)測U5第(di)19腳是否(fou)為(wei)高(gao)電平，否(fou)則(ze)U5已損壞。