作者:中輝電器 來源:www.shenzhentuliao.cn 發布(bu)時(shi)間:2019/4/30 11:55:59
電(dian)磁式加熱方式與電(dian)阻(zu)絲(si)加熱方式對(dui)比(bi):
1、節能(neng)效果(guo)好:相比原(yuan)電(dian)阻絲加(jia)熱(re)圈節電(dian)效果(guo)都(dou)在(zai)30%以上,相對不(bu)同的(de)原(yuan)料、生產(chan)不(bu)同的(de)產(chan)品,節電(dian)效果(guo)有所(suo)變化。但在(zai)已使(shi)用的(de)產(chan)品中節電(dian)效率大可達75%。
2、環(huan)保效果好(hao):可(ke)顯著降低環(huan)境溫度。
3、使用壽命長:加熱(re)圈連續運行(xing)溫度只有100℃左右(you),不存在加熱(re)圈更換問題(ti)。相對于電阻絲加熱(re)減(jian)少了(le)二次投入。
4、可提(ti)高產品產量(liang):由于(yu)該產品的發(fa)熱效率高,能(neng)顯著減少升溫時間,提(ti)高產品產量(liang)。
5、性能安全可(ke)靠(kao):品質(zhi)優良、高度自(zi)動化、無須(xu)人工調節。
電(dian)磁加熱器(qi)應用范圍:
1、塑料(liao)橡膠行業,如:塑料(liao)用吹膜機(ji)、拉絲機(ji)、注塑機(ji),造粒機(ji),橡膠用擠出機(ji)、硫(liu)化(hua)機(ji)、電纜生產擠出機(ji)等。
2、醫藥化(hua)工(gong)行業(ye),如:醫藥專用(yong)輸液袋、塑料器材(cai)生(sheng)產線,化(hua)工(gong)行業(ye)液體(ti)加熱(re)輸送管(guan)道等等。
3、能源、食(shi)品行(xing)業,如:原油輸送管道(dao)的(de)加(jia)熱;食(shi)品機(ji)械,如:超(chao)貨機(ji)等(deng)需要電加(jia)熱的(de)設備。
4、大功率商用電(dian)磁灶(zao)機芯。
5、建(jian)材(cai)行業,如:燃氣(qi)管生(sheng)產(chan)(chan)線(xian)(xian)、塑料(liao)管材(cai)生(sheng)產(chan)(chan)線(xian)(xian)、PE塑料(liao)硬(ying)質平網(wang)、土工網(wang)機(ji)(ji)組、自動中空成型機(ji)(ji)、PE蜂窩板生(sheng)產(chan)(chan)線(xian)(xian)、單雙壁波紋管擠(ji)出(chu)生(sheng)產(chan)(chan)線(xian)(xian)、復合氣(qi)墊膜(mo)機(ji)(ji)組、PVC硬(ying)管、芯層發泡管生(sheng)產(chan)(chan)線(xian)(xian)、PP擠(ji)出(chu)透明片(pian)材(cai)生(sheng)產(chan)(chan)線(xian)(xian)、擠(ji)出(chu)聚苯乙烯發泡管材(cai)、PE纏繞膜(mo)機(ji)(ji)組。
6、印刷設備里的干(gan)燥(zao)加(jia)熱。
7、其(qi)它類似行業加熱(re)。
電磁加熱器線(xian)(xian)圈選型(xing)原則:線(xian)(xian)材本身:線(xian)(xian)材本身有很(hen)多種類,例如高頻線(xian)(xian)、云母(mu)線(xian)(xian)、防(fang)水(shui)線(xian)(xian)、硅膠線(xian)(xian)、鍍(du)鎳(nie)線(xian)(xian)、純鎳(nie)線(xian)(xian)、銅(tong)管、合(he)金導線(xian)(xian)等,不同(tong)(tong)種類的線(xian)(xian)材適用(yong)場合(he)不同(tong)(tong),選購前應仔細問詢。
電(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)器(qi)(qi)用(yong)風(feng)(feng)冷(leng)的(de)好還是(shi)(shi)(shi)(shi)水冷(leng)的(de)好?現今(jin)工業(ye)(ye)(ye)域(yu)和民用(yong)設備中較廣泛的(de)種(zhong)加(jia)(jia)熱(re)方式,主要是(shi)(shi)(shi)(shi)采用(yong)電(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)技術,在使用(yong)電(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)器(qi)(qi)中用(yong)戶都關心(xin)的(de)電(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)器(qi)(qi)是(shi)(shi)(shi)(shi)水冷(leng)好還是(shi)(shi)(shi)(shi)風(feng)(feng)冷(leng)好呢?電(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)器(qi)(qi)作(zuo)業(ye)(ye)(ye)段時間后,控制面板(ban)是(shi)(shi)(shi)(shi)會發熱(re)發燙(tang)的(de),所(suo)以就需要對控制板(ban)進行(xing)降溫(wen)處(chu)理,避免(mian)由于控制板(ban)溫(wen)度過(guo)(guo)高(gao),自身(shen)過(guo)(guo)熱(re)保護致使電(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)器(qi)(qi)中止加(jia)(jia)熱(re)作(zuo)業(ye)(ye)(ye)。通常對控制板(ban)降溫(wen)處(chu)理方法有兩種(zhong),種(zhong)是(shi)(shi)(shi)(shi)風(feng)(feng)冷(leng)的(de),另(ling)種(zhong)是(shi)(shi)(shi)(shi)水冷(leng)的(de)。對于風(feng)(feng)冷(leng)和水冷(leng)的(de)電(dian)磁(ci)(ci)(ci)加(jia)(jia)熱(re)器(qi)(qi)哪個好就要依據場合、氣候、環境(jing)而(er)論(lun)。
電磁加熱器加熱速度慢和以下幾(ji)個(ge)點(dian)有關:
1、與生產(chan)的(de)(de)產(chan)量有關,產(chan)量大的(de)(de),加熱的(de)(de)時間就會比較長。
2、和功(gong)率的大小有關,功(gong)率小的加(jia)熱速度(du)就(jiu)會慢些(xie),功(gong)率大的自然就(jiu)快些(xie)。
3、和加熱的溫度也有關(guan),溫度要(yao)求越高,加熱的時間就會長些。
4、和環(huan)(huan)境的溫度有關,環(huan)(huan)境的溫度非常(chang)低(di)的話,加熱的時間也(ye)會(hui)長些。
電(dian)(dian)(dian)磁(ci)(ci)加(jia)熱(re)(re)器(qi)的(de)(de)高溫線(xian)能(neng)不(bu)(bu)(bu)(bu)能(neng)繞兩層(ceng)(ceng)(ceng)?大家都(dou)(dou)知(zhi)道電(dian)(dian)(dian)磁(ci)(ci)加(jia)熱(re)(re)器(qi)的(de)(de)組(zu)成是(shi)由電(dian)(dian)(dian)磁(ci)(ci)加(jia)熱(re)(re)控(kong)制(zhi)器(qi)以及電(dian)(dian)(dian)磁(ci)(ci)加(jia)熱(re)(re)線(xian)圈(quan)(quan)兩個部分組(zu)合(he)才(cai)是(shi)個加(jia)熱(re)(re)系(xi)統,兩者(zhe)之(zhi)間(jian)缺(que)不(bu)(bu)(bu)(bu)可。目前使(shi)用電(dian)(dian)(dian)磁(ci)(ci)加(jia)熱(re)(re)器(qi)的(de)(de)客(ke)(ke)戶越來(lai)越多(duo),很多(duo)客(ke)(ke)戶都(dou)(dou)是(shi)外地(di)的(de)(de),這些地(di)區如果要(yao)上門安裝(zhuang)的(de)(de)話客(ke)(ke)戶所需要(yao)承(cheng)擔(dan)的(de)(de)成本就比(bi)較高,所以很多(duo)客(ke)(ke)戶為了(le)(le)節(jie)省這筆安裝(zhuang)費用都(dou)(dou)選著(zhu)自己來(lai)安裝(zhuang)電(dian)(dian)(dian)磁(ci)(ci)加(jia)熱(re)(re)系(xi)統。在安裝(zhuang)的(de)(de)時候有(you)(you)客(ke)(ke)戶會疑惑電(dian)(dian)(dian)磁(ci)(ci)加(jia)熱(re)(re)線(xian)圈(quan)(quan)太(tai)(tai)多(duo)了(le)(le)能(neng)不(bu)(bu)(bu)(bu)能(neng)繞兩層(ceng)(ceng)(ceng)。安裝(zhuang)電(dian)(dian)(dian)磁(ci)(ci)加(jia)熱(re)(re)線(xian)圈(quan)(quan)的(de)(de)時候如果被加(jia)熱(re)(re)體直徑或者(zhe)長度比(bi)較小,線(xian)圈(quan)(quan)又太(tai)(tai)多(duo)了(le)(le),線(xian)圈(quan)(quan)繞少了(le)(le)電(dian)(dian)(dian)感量(liang)達(da)不(bu)(bu)(bu)(bu)到就會工作(zuo)不(bu)(bu)(bu)(bu)了(le)(le)。這個時候是(shi)可以采取(qu)電(dian)(dian)(dian)磁(ci)(ci)加(jia)熱(re)(re)線(xian)圈(quan)(quan)繞雙層(ceng)(ceng)(ceng)的(de)(de)。線(xian)圈(quan)(quan)的(de)(de)電(dian)(dian)(dian)感要(yao)達(da)到80kw電(dian)(dian)(dian)磁(ci)(ci)加(jia)熱(re)(re)控(kong)制(zhi)器(qi)的(de)(de)合(he)適(shi)(shi)值(zhi)才(cai)行。也不(bu)(bu)(bu)(bu)要(yao)擔(dan)心繞雙層(ceng)(ceng)(ceng)對電(dian)(dian)(dian)磁(ci)(ci)加(jia)熱(re)(re)器(qi)的(de)(de)壽命會不(bu)(bu)(bu)(bu)會有(you)(you)影響,只要(yao)電(dian)(dian)(dian)感量(liang)值(zhi)達(da)到合(he)適(shi)(shi)值(zhi)才(cai)真正的(de)(de)對控(kong)制(zhi)器(qi)不(bu)(bu)(bu)(bu)會有(you)(you)損壞。
電磁加(jia)熱器操作步驟(zou)簡介:
1、顯(xian)示界面:手動(dong)操作的情(qing)況:啟動(dong)時(shi):先啟動(dong)水(shui)泵,再啟動(dong)加熱;停止時(shi):停止加熱,再停止水(shui)泵。
2、操作(zuo)畫(hua)面(mian):自動和手動兩個(ge)模(mo)式,可以根(gen)據實(shi)際情(qing)況切換(huan);6個(ge)溫度區可以根(gen)據實(shi)際情(qing)況設定溫度。當前(qian)值為(wei)傳感(gan)器側出的實(shi)時值。
3、運行設置:此界(jie)面(mian)是在自動模式(shi)(shi)下的工作狀態。每周(zhou)7天,每天4個(ge)時間段,根據實際情況設定(設置此界(jie)面(mian),運行界(jie)面(mian)需(xu)調為手動模式(shi)(shi))。
4、電磁加(jia)熱(re)(re)器(qi)(qi):該界面可“運(yun)行”和“停止”電磁加(jia)熱(re)(re)器(qi)(qi),同時(shi)可以(yi)觀(guan)察(cha)加(jia)熱(re)(re)器(qi)(qi)的(de)實時(shi)參數6曲(qu)(qu)線(xian)。該界面主要觀(guan)察(cha)6個(ge)溫度(du)的(de)曲(qu)(qu)線(xian)圖,同時(shi)也可以(yi)插上(shang)U盤導出各個(ge)溫度(du)段(duan)的(de)參數,放于電腦上(shang)打印(yin)或(huo)是觀(guan)看(kan)。
5、儀(yi)表(biao)配置:主要是觀看本屏的(de)些(xie)數(shu)據,未經設(she)備廠的(de)協助(zhu)下(xia)不可隨意更(geng)改參(can)數(shu)。
電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)的(de)(de)(de)(de)(de)耗(hao)(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)情況是(shi)(shi)怎樣的(de)(de)(de)(de)(de)?工(gong)作(zuo)(zuo)(zuo)原理(li)是(shi)(shi)把220V或(huo)者380V交(jiao)流(liu)(liu)(liu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian),整流(liu)(liu)(liu)后(hou)(hou)轉換成直(zhi)(zhi)(zhi)流(liu)(liu)(liu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian),再將直(zhi)(zhi)(zhi)流(liu)(liu)(liu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)進行濾(lv)波,利(li)用IGBT或(huo)者可控硅再將直(zhi)(zhi)(zhi)流(liu)(liu)(liu)變成交(jiao)流(liu)(liu)(liu),在(zai)感(gan)應(ying)線(xian)圈內產(chan)(chan)生(sheng)高頻(pin)磁力線(xian),是(shi)(shi)感(gan)應(ying)線(xian)圈內導(dao)體工(gong)件表(biao)面產(chan)(chan)生(sheng)渦流(liu)(liu)(liu)依靠自(zi)生(sheng)內阻發熱(re)(re)(re)(re)(re)(re)(re)(re)。電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)工(gong)作(zuo)(zuo)(zuo)中當溫度(du)(du)(du)沒達到(dao)(dao)(dao)設置的(de)(de)(de)(de)(de)溫度(du)(du)(du)時(shi),電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)就(jiu)(jiu)(jiu)會直(zhi)(zhi)(zhi)加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re),當達到(dao)(dao)(dao)了(le)預(yu)設的(de)(de)(de)(de)(de)溫度(du)(du)(du)以(yi)后(hou)(hou)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)就(jiu)(jiu)(jiu)停止加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)了(le),也就(jiu)(jiu)(jiu)不再耗(hao)(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)了(le)。電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)每個小(xiao)(xiao)時(shi)的(de)(de)(de)(de)(de)耗(hao)(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)量(liang)多少與電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)的(de)(de)(de)(de)(de)時(shi)間(jian)(jian)長短有(you)關。電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)剛工(gong)作(zuo)(zuo)(zuo)是(shi)(shi)滿功率(lv),加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)溫度(du)(du)(du)了(le),就(jiu)(jiu)(jiu)是(shi)(shi)工(gong)作(zuo)(zuo)(zuo)會,停會。總(zong)體上(shang)來說(shuo),電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)耗(hao)(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)量(liang)是(shi)(shi)很(hen)小(xiao)(xiao)的(de)(de)(de)(de)(de),因(yin)為電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)不是(shi)(shi)直(zhi)(zhi)(zhi)加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)工(gong)作(zuo)(zuo)(zuo)的(de)(de)(de)(de)(de),而是(shi)(shi)有(you)間(jian)(jian)隙的(de)(de)(de)(de)(de)加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)的(de)(de)(de)(de)(de),先(xian)是(shi)(shi)加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re),然后(hou)(hou)達到(dao)(dao)(dao)溫度(du)(du)(du)后(hou)(hou)就(jiu)(jiu)(jiu)停止加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re),之(zhi)后(hou)(hou)就(jiu)(jiu)(jiu)開始(shi)保(bao)溫工(gong)作(zuo)(zuo)(zuo),直(zhi)(zhi)(zhi)到(dao)(dao)(dao)溫度(du)(du)(du)沒達到(dao)(dao)(dao)預(yu)設的(de)(de)(de)(de)(de)溫度(du)(du)(du)后(hou)(hou)再加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)下,整體上(shang)來講,電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)并不是(shi)(shi)直(zhi)(zhi)(zhi)加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)耗(hao)(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)的(de)(de)(de)(de)(de),所(suo)以(yi)也是(shi)(shi)比較省電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)的(de)(de)(de)(de)(de)個原因(yin)。同時(shi)因(yin)為料筒上(shang)還包有(you)層保(bao)溫棉(mian),能起到(dao)(dao)(dao)保(bao)溫和隔熱(re)(re)(re)(re)(re)(re)(re)(re)的(de)(de)(de)(de)(de)效果,那么(me)熱(re)(re)(re)(re)(re)(re)(re)(re)量(liang)就(jiu)(jiu)(jiu)不會損失掉了(le),那么(me)能夠持續恒溫加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)的(de)(de)(de)(de)(de)時(shi)間(jian)(jian)就(jiu)(jiu)(jiu)越(yue)(yue)長了(le)。耗(hao)(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)量(liang)也就(jiu)(jiu)(jiu)越(yue)(yue)小(xiao)(xiao)了(le)。通過(guo)上(shang)述對電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁感(gan)應(ying)加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)改造時(shi)所(suo)配(pei)功率(lv)的(de)(de)(de)(de)(de)介紹,我們可以(yi)了(le)解電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)的(de)(de)(de)(de)(de)時(shi)間(jian)(jian)越(yue)(yue)短那么(me)耗(hao)(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)量(liang)就(jiu)(jiu)(jiu)越(yue)(yue)小(xiao)(xiao),反之(zhi)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)磁加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)器(qi)(qi)加(jia)(jia)(jia)熱(re)(re)(re)(re)(re)(re)(re)(re)的(de)(de)(de)(de)(de)時(shi)間(jian)(jian)越(yue)(yue)長,耗(hao)(hao)(hao)(hao)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)(dian)量(liang)就(jiu)(jiu)(jiu)越(yue)(yue)大(da)。
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